| APCVD and LPCVD:There is also  another CVD method run at normal pressure. It is called atmospheric pressured  CVD or AP-CVD.  Here the  temperature is relatively higher, in the range of 600 to 800 oC. In  this method, a thick film can be formed quickly. However, there is risk of  generating many dust particles and the film quality will be poorer. This method  is used only in a few select cases.
 Mass transfer control vs Reaction control:  The following steps occur during CVD. First the reactant molecules  diffuse through the boundary layer near  gas-solid interface. Next the adsorb on the surface. In the third step, they  diffuse on the surface. In the fourth step, they react with each other and the  solid product is formed. Any gaseous byproduct formed may be adsorbed on the  surface. Next, they desorb and diffuse outwards into the gas stream and get  carried away. When high temperatures are used, the reaction  rate is very high and the rate of diffusion of the reactants through the  boundary later decides the film growth rate.   On the other hand, when the temperatures are lower, the mass transfer  rate will decrease a bit, but the reaction rate will decrease a lot, and the  surface reaction  rate will decide the  film growh rate. A plot of film growth rate vs inverse of temperature will  appear as shown below.
 
  Figure 3.19. A qualitative plot of  growth rate (in log scale) vs inverse of temperature.
  The two different zones  where diffusion is rate limiting and kinetics are rate limiting are marked.APCVD is usually operated in high temperature  regime, i.e.  the film growth rate is  diffusion controlled or mass transfer controlled. LPCVD is usually operated in  relatively low temperatures and is reaction rate controlled.
 We saw that  sometimes the temperature has to be raised to anywhere between 150 to 1000 oC.  For lower temperatures, normal heaters may be used. For high temperatures,  heating lamps are used. The lamps enable us to start and stop the heating very  quickly. This in turn results in good control of the deposition process. Of late, organic  gases containing metal atoms or ions are used in CVD. These are called  metal-organic or MO-CVD. Based on a process that is similar to CVD, it  is possible to create films of certain materials with exactly one atom  thickness! This is called atomic layer deposition (ALD).      |